Mafi kyawun Gangarun dunƙule guda ɗaya don Fitar Filastik da aka yi bita

Mafi kyawun Gangarun dunƙule guda ɗaya don Fitar Filastik da aka yi bita

Kasuwar duniya ta dunƙule ganga guda tana ci gaba da faɗaɗa, ta kai sama da dalar Amurka miliyan 840 a shekarar 2024 kuma ana hasashen za ta kai dala biliyan 1.38 nan da 2034. Zaɓuɓɓukan da suka fi girma kamar Zhejiang Jinteng Single Screw Barrel, Xaloy X-800, da sauransu suna ba da kyakkyawan aiki gaPVC bututu guda dunƙule ganga, PE bututu extruder guda dunƙule ganga, kumaganga dunƙule guda don busa gyare-gyareaikace-aikace.

Metric/Yanki Darajar (2024) Hasashen (2025-2034)
Kasuwar Ciyar Ganga guda ɗaya Sama da dalar Amurka miliyan 840 dala biliyan 1.38
Raba kasuwar Asiya Pacific 35.24% Adadin girma na 6.3%

Bar ginshiƙi kwatanta rabon kasuwa na 2025 na manyan masu samar da ganga guda ɗaya don extrusion filastik

Abin da ake nema a cikin ganga guda ɗaya

Mabuɗin Ayyukan Ayyuka

Bambanci tsakanin juzu'i tsakanin polymer da ganga ko dunƙule saman yana rinjayar iyawar isarwa sosai. Idan rikici tsakanin polymer da ganga ya fi girma fiye da na tsakanin polymer da dunƙule, kayan yana motsawa gaba da kyau, yana haifar da mafi girma fitarwa da ingantaccen tsari. Gangatattun ganga suna haɓaka ƙarfin juzu'i, haɓaka ƙarfin isarwa da kwanciyar hankali na fitarwa, waɗanda ke da mahimmancin ƙa'idodin aiki a cikin extrusion.

Injiniyoyin kuma suna la'akari da dalilai na fasaha da yawa lokacin tantancewa aGuda Guda Daya:

  1. Rarraba lokacin zama, wanda ke auna magudanar ruwa da haɓakar haɓaka.
  2. Halin rheological, gami da danko da ƙimar ƙarfi.
  3. Matsi da bayanan zafin jiki tare da dunƙule.
  4. Isar da iya aiki da kwanciyar hankali na fitarwa.
  5. Fuskokin injina kamar sauya matsuguni da haɗarin kulle kullewa.
  6. Halin narkewa da ƙarfin haɗuwa.
  7. Tsari kwanciyar hankali a ƙarƙashin yanayi daban-daban.

Dacewar Abu

Zaɓin ganga mai kyau yana nufin fahimtar yadda yake hulɗa da robobi daban-daban. Teburin da ke ƙasa yana taƙaita mahimman kaddarorin kayan aiki da mahimmancin su:

Material Property Muhimmanci ga Daidaituwa da Filastik a cikin Gangarar dunƙule guda ɗaya
Hankali na thermal Yana buƙatar kulawar zafin jiki a hankali da matsawa a hankali don guje wa lalacewa yayin extrusion.
Hygroscopicity Abubuwan da ke sha danshi dole ne a bushe su kafin fitar da su don hana lahani kamar ɓarna ko lalacewa.
Yawan yawa Ƙananan kayan ɗimbin yawa na iya haifar da al'amuran ciyarwa kuma suna iya buƙatar mafi girman ma'aunin matsi ko ƙirar sashin abinci na musamman.
Daidaitawa Abubuwan da ke da ƙarfi sosai suna shafar ciyarwa kuma suna iya buƙatar gyare-gyare a ƙirar dunƙule don tabbatar da daidaiton kwarara.
Narke Ruwa Yana rinjayar tsayi da tsayin daka na sashin matsawa; manyan narke-ruwa na polymers na iya jurewa guntu, yankuna masu matsananciyar matsawa.
Screw Surface Lubricity Babban lubricity (misali, chrome plating) yana hana abu mai mannewa kuma yana haɓaka isar da narkakkar filastik mai santsi.
Tauri Mahimmanci don juriya na lalacewa, musamman lokacin sarrafa abubuwan da suka shafi abrasive masu ɗauke da zaruruwa ko barbashi na gilashi.
Tsaftacewa Tsattsakewa mai tsauri tsakanin dunƙule da ganga yana hana komawa baya kuma yana kiyaye ingancin fitarwa.

ginshiƙi mai kwatanta ma'aunin matsi don nau'ikan filastik daban-daban da aka yi amfani da su a cikin ganga mai dunƙule guda ɗaya

Dorewa da Tsawon Rayuwa

Dorewa ya kasance babban fifiko ga masana'antun. Ganga masu inganci suna amfani da kayan kamar nitrided karfe ko bimetallic gami don tsayayya da abrasion da lalata. Waɗannan fasalulluka suna haɓaka rayuwar sabis, musamman lokacin sarrafa robobi da aka cika ko sake sarrafa su. Ingantaccen dunƙule da ƙirar ganga shima yana inganta yanayin narkewa kuma yana rage lokacin raguwa, wanda ke taimakawa ci gaba da ingantaccen fitarwa da rage amfani da kuzari.

Kulawa da Sauƙin Amfani

Kulawa na yau da kullun yana tabbatar da daidaiton aiki kuma yana tsawaita rayuwar kayan aiki.

  • Tsaftacewa na yau da kullun yana hana haɓaka kayan abu kuma yana kiyaye inganci sosai.
  • Binciken lalacewa yana da mahimmanci saboda abrasion da lalata suna ƙara tazara tsakanin dunƙule da ganga, rage fitarwa da ingancin samfur.
  • Kula da ƙwanƙwasa ƙwanƙwasa da hatimi yana hana daidaitawa, girgizawa, da zubewa.
  • Daidaitaccen daidaitawa da tashin hankali na tsarin tuƙi yana tabbatar da ingantaccen canja wurin wutar lantarki.
  • Daidaita na'urori masu auna firikwensin da sarrafawa suna kiyaye daidaitaccen sarrafa tsari.

Waɗannan ayyukan suna taimakawa rage raguwar lokaci, haɓaka ingancin samfur, da haɓaka amfani da makamashi.

Manyan Gangamai Guda Daya na 2025

Manyan Gangamai Guda Daya na 2025

Zhejiang Jinteng Single dunƙule ganga Review

Zhejiang Jinteng Machinery Manufacturing Co., Ltd. tsaye a matsayin babban manufacturer a cikin roba extrusion masana'antu. Kamfanin yana amfani da shifasahar bimetallic ci-gabada ingantaccen kulawar inganci don samar da Gangarun Screw Single waɗanda ke ba da ingantaccen aiki da tsawon rayuwar sabis. Madaidaicin ƙira da zaɓuɓɓukan gyare-gyare suna ba masu amfani damar daidaita ganga zuwa takamaiman buƙatun su na extrusion.

Halayen Ƙayyadaddun Bayani Cikakkun bayanai/Dabi'u
Kayayyakin Gindi 38CrMoAlA, 42CrMo, SKD61
Kayan Bimetallic Stelite 1, 6, 12, Nitralloy, Colmonoy 56, Colmonoy 83
Taurin Bayan Tauri & Haushi HB280-320
Nitriding Hardness Saukewa: HV850-1000
Alloy Hardness Saukewa: HRC50-65
Chromium Plating Hardness (bayan nitriding) ≥ 900HV
Tashin Lafiya Ra 0.4
Matsa Kai tsaye 0.015 mm
Alloy Zurfin 0.8-2.0 mm
Zurfin Plating Chromium 0.025-0.10 mm
Siffofin Musamman Advanced bimetallic tech, m QC, daidaici, keɓancewa, marufi mai ƙarfi, isar da kwanaki 20-30

TheGuda Guda DayaZhejiang Jinteng yana amfani da shipremium bimetallic kayan, wanda ke ba da kyakkyawan lalacewa da juriya na lalata. Wannan ginin yana haifar da tsawon rayuwar sabis da ƙarancin kulawa. Abokan ciniki galibi suna yaba samfurin don ingancinsa, farashi mai ma'ana, da sabis na ƙwararru. Mayar da hankali da kamfanin ya yi kan masana'antu na ci gaba da tabbatar da inganci yana tabbatar da cewa kowace ganga ta cika ka'idojin masana'antu. Waɗannan fasalulluka sun sa Zhejiang Jinteng Single Screw Barrel ya zama babban zaɓi don aikace-aikacen extrusion na filastik inda karko da daidaiton al'amura.

Lura: Zhejiang Jinteng yana ba da gyare-gyare bisa zanen abokin ciniki, yana tabbatar da dacewa da injunan extrusion daban-daban.

Xaloy X-800 Single Screw Barrel Review

Xaloy X-800 Single Screw Barrel yana amfani da kayan haɓakawa da injiniyanci don isar da kyakkyawan aiki a cikin wuraren da ake buƙata. Tungsten carbide barbashi an watse iri ɗaya a cikin wani matrix nickel gami mai jure lalata, yana ba ganga na musamman juriya ga lalacewa da lalata. Wannan ƙirar tana ba da damar ganga don sarrafa kayan da ke da wuyar narkewa kamar HMW-HDPE da LLDPE cikin sauƙi.

  • Xaloy X-800 yana amfani da mahadi masu ɓarna sosai, gami da waɗanda ke da 25% ko fiye da fiber gilashi ko abubuwan ma'adinai.
  • Madaidaicin aikin injiniya da tsarin tanderun da ke sarrafa kwamfuta suna tabbatar da rarraba bimetallic carbide iri ɗaya.
  • Ginin da ba shi da kyau, har zuwa 6100 mm tsayi, yana kawar da haɗarin lalacewa ko gurɓatawa.
  • Ƙarfe na goyon bayan mallakar mallaka yana rage damuwa kuma yana inganta madaidaiciya yayin hawan zafi.

Masu amfani da masana'antu sun gane Xaloy X-800 a matsayin ma'aunin duniya don ganga mai jurewa da lalata. Tsawon rayuwar ganga da ingantattun screw geometries suna taimakawa rage matsalolin farawa da inganta aikin aiki. Ƙwarewar Xaloy, tare da fiye da shekaru 75 na fasahar simintin gyare-gyare da kuma fiye da 25 haƙƙin mallaka, yana goyan bayan aminci da yawan aiki na wannan Single Screw Barrel a cikin kewayon aikace-aikacen extrusion.

Nordson BKG Single dunƙule ganga Review

Nordson BKG Single Screw Barrels an tsara su don yanayin samarwa mai girma. Waɗannan ganga suna goyan bayan ingantaccen fitarwa da babban kayan aiki, yana mai da su manufa ga masana'antun da ke buƙatar ingantaccen aiki a ƙarƙashin yanayi mai buƙata.

  • Nordson BKG Master-Line pelletizers na karkashin ruwa na iya sarrafa har zuwa fam 4,400 a kowace awa.
  • Sabbin cibiyoyi masu yankewa da ƙirar ruwa suna haɓaka kayan aiki da rage lalacewa, rage raguwar lokaci da kulawa.
  • Abubuwan da ke jurewa abrasion da kayan ganga suna kula da aiki har ma da abubuwan da aka cika sosai.
  • X8000 dunƙule encapsulation da X800 ganga inlay kayan samar da na musamman abrasion da lalata juriya.
  • Tsarin juzu'i yana rage lokacin dawo da dunƙule da kashi 10 zuwa 15 cikin ɗari, yana tallafawa samarwa cikin sauri.

Nordson ta mayar da hankali ga ci-gaba kayan da aikin injiniya yana tabbatar da cewa su Single Screw Barrel suna kiyaye daidaitaccen aiki da fitarwa. Waɗannan fasalulluka suna taimaka wa masana'anta samun karɓuwa mai ƙarfi, rage farashin kulawa, da haɓaka yawan aiki.

Reiloy Wear-Mai tsayayya Guda Guda Guda Bita

Reiloy Wear-Resistant Single Screw Ganga suna amfani da na'ura mai wuyar gaske da fasahar simintin ci gaba don isar da mafi girman juriya da lalata. Kamfanin yana samar da nasa foda, yana tabbatar da daidaiton inganci da aiki.

  • Ganga-gangan Reiloy sun ƙunshi ginin bimetallic tare da nickel-cobalt ko allunan tushen nickel mai ɗauke da manyan carbides da matakan yumbura.
  • Alloys irin su R121 (baƙin ƙarfe tare da chrome carbides) da R239/R241 (na tushen nickel tare da tungsten carbides) suna ba da kariya ta keɓaɓɓu don aikace-aikace daban-daban.
  • Fitar da simintin gyare-gyare na centrifugal da ƙwaƙƙwaran gwaji suna ba da garantin murɗawa mara amfani, ganga mai dorewa.
  • Ganga-gangan suna aiki da kyau tare da abubuwa masu ɓarna ko ɓarna, gami da robobi masu har zuwa 30% fiber gilashi ko abun ciki mai cike da ma'adinai.
  • Screws suna karɓar jiyya na biyu kamar wuyan chrome plating, nitriding, da kuma karbude encapsulation don ƙarin juriya.

Reiloy na al'ada yana ƙirar ganga da sukurori don haɓaka aiki don takamaiman resins da aikace-aikace. Wannan tsarin yana inganta ingancin narkewa, yana tsawaita rayuwar sabis, kuma yana kiyaye yawan aiki, har ma da kayan ƙalubale.

Teburin Kwatancen Rumbun Guda Guda Daya

Bayanin Siffar

Themanyan model na 2025nuna aikin fasaha mai ƙarfi da fasali mai mai da hankali ga mai amfani. Teburin da ke ƙasa yana ba da mahimman bayanai dalla-dalla da cikakkun bayanai na goyan baya ga kowane zaɓin Single Screw Barrel:

Nau'in Samfura Diamita Maɗaukaki (mm) Rabon L/D Ƙarfin fitarwa (kg/h) Ƙarfin Mota (kW) Rage Farashin (USD) Garanti Tallafin Bayan-tallace-tallace
Zhejiang Jinteng 30 - 200 24:1–36:1 10 - 1,500+ 15-180 280 - 1,860 12 mo. 1-on-1 fasaha, duniya, keɓancewa
Halin X-800 30 - 200 24:1–36:1 10 - 1,500+ 15-180 1,000 - 1,800 12 mo. Goyan bayan ƙwararru, bayarwa da sauri
Nordson BKG 60-120 33:1–38:1 150 - 1,300 55-315 1,200 - 1,860 12 mo. Certified CE, sabis mai sauri
Reiloy Wear-Resistant 30 - 200 24:1–36:1 10 - 1,500+ 15-180 1,000 - 1,800 12 mo. Tsarin al'ada, ISO-certified

Lura: Duk samfura suna ba da fasalulluka na ci gaba kamar guraren ciyarwa, ganga masu huɗa, da haɗin servo drive don ingantacciyar inganci da sarrafawa.

Takaitacciyar Ribobi da Fursunoni

Kowane samfurin Single Screw Barrel yana kawo ƙarfi na musamman ga extrusion filastik. Teburin da ke ƙasa yana taƙaita manyan fa'idodi da iyakancewa:

Siffar/Hanyar Amfani Iyakance
Farashin Ƙananan kayan aiki da farashin masana'antu Ƙananan tasiri don hadaddun hadaddun
Ƙirƙirar ƙira Zane mai sauƙi, kulawa mai sauƙi Ba mai iyawa kamar tagwayen dunƙule badon ayyukan ci-gaba
inganci Dogara ga daidaitaccen extrusion, ingantaccen makamashi Kwanciyar hankali na kayan aiki na iya faduwa cikin sauri mai girma
Dace da aikace-aikace Manufa don asali extrusion da viscous polymers Bai dace da mahaɗin matakai da yawa ko daidaito ba
Tallafin Bayan-tallace-tallace Ƙarfafa goyon bayan fasaha da zaɓuɓɓukan gyare-gyare Lokacin garanti yawanci iyakance ga watanni 12

Tukwici: Masu amfani yakamata su dace da fasalin ganga zuwa buƙatun samar da su don kyakkyawan sakamako.

Zaɓan Ganga Mai Zama Guda Daya Dama Don Bukatunku

Don Ƙarfafa Ƙarfafawa

Masu masana'antun da ke neman babban fitarwa ya kamata su mai da hankali kan ƙayyadaddun fasaha waɗanda ke haɓaka inganci da karko. Maɓalli masu mahimmanci sun haɗa da diamita na dunƙule, ƙimar tsayi-zuwa diamita (L/D), da ƙarfin mota. Teburin da ke ƙasa yana nuna mahimman ma'auni don extrusion mai girma:

Ma'aunin Aiki Bayani / Tasiri
Matsakaicin Diamita Manyan diamita suna ƙara ƙarfin samarwa.
Rabon L/D Dogayen sukurori suna haɓaka haɗawa da dumama, suna tallafawa mafi girma kayan aiki.
Rabon Matsi Yana tabbatar da cikakken aikin filastik don daidaiton inganci.
Tsarukan Zurfin Yana shafar isarwa da haɗawa; dole ne a daidaita ƙarfi da daidaito.
Rata Tsakanin Screw da Barrel Tsattsauran rata yana hana zubar ruwa da kiyaye kwanciyar hankali.

ginshiƙi ma'auni yana kwatanta max fitarwa na dunƙule ganga model guda dunƙule ganga ga high girma na roba extrusion

Samfura kamar KPM 120/38 da BKE 120 suna ba da kayan aiki har zuwa 1,400 kg/h, yana mai da su manufa don manyan ayyuka. Na gaba kayan damadaidaicin sarrafa zafin jikikara inganta aminci da tsawon rayuwa.

Don Filastik Na Musamman

Sarrafa aikin injiniyan polymers ko bioplastics yana buƙatar kulawa da hankali ga kaddarorin kayan aiki da ƙirar kayan aiki. Masu fitar da dunƙule guda ɗaya suna ɗaukar robobi na musamman kamar polycarbonate, nailan, da PLA da kyau lokacin da aka sanye su da ƙirar dunƙule na musamman da sarrafa zafin jiki na ci gaba. Zaɓuɓɓukan ƙarfe, kamar gami masu jure lalata, hana lalata kayan aiki da tabbatar da ingancin samfur. Masu aiki dole ne su kula da yanayin zafi dadunƙule guduna kusa don guje wa lalacewa ko lahani. Kulawa na yau da kullun da ƙwararrun aiki suna taimakawa magance ƙalubale kamar narkawar da ba ta dace ba ko matsi.

Tukwici: Haɗa kai tare da masu samar da kayan aiki don keɓance tsarin dunƙule da ganga don abubuwa masu mahimmanci ko na musamman.

Ga Masu Siyayya Masu Hannun Kasafin Kudi

Maganin extrusion masu tsada masu tsada sau da yawa suna dogara ne akan sauƙi da juzu'i na masu fitar da dunƙule guda ɗaya. Waɗannan injunan suna ba da ƙaramin saka hannun jari na farko da rage farashin kulawa idan aka kwatanta da tsarin dunƙule tagwaye. Kayan aikin da aka yi amfani da su daga sanannun samfuran suna iya ƙara rage kashe kuɗi ba tare da sadaukar da dogaro ba. Zane mai sauƙi yana goyan bayan aikace-aikacen da yawa, gami da bututu, fina-finai, da zanen gado, yana mai da shi zaɓi mai amfani ga kasuwancin da ke da iyakacin kasafin kuɗi.

  • Single dunƙule extruders ne mai araha da kuma sauki kula.
  • Injin da aka yi amfani da su suna ba da ƙarin tanadi.
  • Bambance-bambancen yana tallafawa buƙatun samarwa iri-iri.

Ƙididdiga mai kyau na inganci, inganci, da farashi na dogon lokaci yana tabbatar da mafi kyawun ƙima don ayyukan da aka sani na kasafin kuɗi.


Thetop extruder ganga don 2025isar da aminci, tanadin makamashi, da tsawon rayuwar sabis. Masu amfani masu girma suna amfana daga ingantattun ƙira da sarrafawa na ci gaba. ƙwararrun masu sarrafawa yakamata su zaɓi ganga tare da injiniyan al'ada dam coatings. Masu siye da ke mayar da hankali kan kasafin kuɗi suna samun daga sauƙi, zaɓuɓɓukan kulawa marasa ƙarfi. Masu amfani yakamata su dace da fasalulluka na kayan aiki da buƙatun samarwa.

FAQ

Menene babban fa'idar ganga dunƙule guda a cikin extrusion filastik?

Ganga mai dunƙule guda ɗaya suna ba da ingantaccen aiki, kulawa mai sauƙi, da ingantaccen farashi. Suna aiki da kyau don mafi yawan daidaitattun aikace-aikacen extrusion filastik.

Sau nawa ya kamata masu aiki su bincika ganga mai dunƙulewa don lalacewa?

Masu aiki su duba ganga kowane wata uku zuwa shida. Bincike na yau da kullun yana taimakawa kiyaye ingancin fitarwa da tsawaita rayuwar kayan aiki.

Shin ganga dunƙule guda ɗaya na iya ɗaukar nau'ikan robobi?

Ee. Masu masana'anta suna tsara ganga mai dunƙule guda ɗaya don sarrafa nau'ikan robobi, gami daPVC, PE, PP, da kuma polymers na musamman.

 

Ethan

 

Ethan

Manajan abokin ciniki

“As your dedicated Client Manager at Zhejiang Jinteng Machinery Manufacturing Co., Ltd., I leverage our 27-year legacy in precision screw and barrel manufacturing to deliver engineered solutions for your plastic and rubber machinery needs. Backed by our Zhoushan High-tech Zone facility—equipped with CNC machining centers, computer-controlled nitriding furnaces, and advanced quality monitoring systems—I ensure every component meets exacting standards for durability and performance. Partner with me to transform your production efficiency with components trusted by global industry leaders. Let’s engineer reliability together: jtscrew@zsjtjx.com.”


Lokacin aikawa: Yuli-18-2025